![]() However, most manufacturing industries follow the same manufacturing processes outlined below: For example, food processing and manufacturing will require different activities from automobile or heavy equipment manufacturing. Manufacturing processes may vary across manufacturing industries. Key Sub-Processes Within Manufacturing Industries Identify Root Causes of Defects Using Flow Charts:įlow charts can enable manufacturers to analyze their manufacturing process step-by-step in detail, which can help in diagnosing which activities are leading to higher defect and scrap rates. Following these processes and developing protocols for notifying machine operators of PM schedules will allow employees to plan ahead and do other work while machines are being inspected. ![]() A well-documented and detailed flow chart describing the exact steps required to prepare a new production run is pivotal for reducing lead times and increasing machine utilization.Ĭreate Flow Charts for Preventative Maintenance Procedures and Notification:ĭevelop standard preventative maintenance (PM) processes for each machine in the manufacturing process. Inefficient manufacturing setup procedures can be very costly (financial and otherwise) to an organization. Standardize Production Run Setup Activities: In-depth and detailed analysis of manufacturing processes can be reinforced through the use of flow charts – a few examples: ![]() Any deviation from standard manufacturing processes can lead to machine malfunction, elongated lead times or excessive scrap rates. ![]() Manufacturing processes typically follow a strict set of rules or guidelines in order to turn raw materials into a quality finished product. Use Manufacturing Process Flow Charts to Improve Manufacturing Speed & Quality Contact us now to discuss a BI engagement with OpsDog. ![]() Let us take your KPIs & business intelligence efforts to the top. ![]()
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